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What
is Sneak Analysis? Sneak Analysis was initially called Sneak Circuit Analysis, or SCA, when it was developed by Boeing company over 30 years ago. The Boeing Co. was contracted by NASA to uncover the cause of an aborted launch of a Redstone rocket. NASA had already achieved fifty previous successful launches on this launch platform with this rocket, however, this launch attempt caused the rocket engine to shutdown after to lifting off the pad a few inches. The escape tower rockets fired which separated the Mercury capsule from the rocket and deployed the reentry parachutes. The rocket and launch control electronics, mostly designed using relays, diodes, and resistors, showed no failure indications. No one would approach the rocket for 28 hours because the cause of the engine shutdown was not known. Boeing Engineers were called into help figure out why this happened. |
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Boeing encountered the same problems analyzing the electronics that one would today even though the electronics back in the 1960's only used simple relays and diodes. The schematics and hardware layout drawings were arranged in a format to manufacture the equipment, not ascertain the functions of the electronics. A new concept called Network Trees was devised to represent the "as-built" system hardware functionally and topologically so an analyst can identify the actual electrical current paths for each function regardless of how many pieces of equipment the function's signals traveled through. Using the Network Trees, Boeing identified a "Sneak Circuit" path to the rocket's engine cutoff coil that was not intended. The sneak current path that shutdown the engine existed because the tail plug that connects the rocket to the launch assembly that is intended to be the last cable to disconnect during a launch, pulled out prematurely. This tail plug was rebuilt after every launch by cutting back the burned wire and insulation and reinstalling the connector. Eventually, the cable became too short and pulled out after the rocket first lifted off the pad while the control cables were still connected. The current path that caused the engine to shutoff was clearly seen by the analyst on the Network Trees. After this incident, NASA continued the funding the Sneak Circuit effort to develop software that would assist an analyst in searching out all possible current paths throughout an electronics system. Boeing developed the software and NASA made it public in the early 1970's to share this new technology with the world. After Boeing delivered the software and Network Tree methodology to the government, Boeing continued to develop Sneak Circuit Analysis in house and kept it's findings proprietary. Eventually, Sneak Circuit Analysis became Sneak Analysis because it now included functional and system level analysis of the electronics that included software. The following chart summaries the history of Sneak Analysis as technology advanced. What
Sneak Analysis is NOT
More Interesting Topics On Sneak Analysis: The Difference Between "Sneak Circuit Analysis" and IDA's Sneak Analysis Approach The Limitations of Sneak Circuit Analysis Software |
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